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Unique precision injection molding technology, environmental protection, resource conservation, energy saving, low cost of production batch of green performance, become the basic technology of automotive parts processing technology of green plastic innovative solutions of choice and molding technology innovation, and by the general equipment, general equipment, special technology extension technology extension development for automotive structural parts molding.独特的精密注塑工艺,具有环保、节约资源、节能、低成本批量生产的绿色性能,成为汽车零部件绿色塑料加工工艺创新解决方案的选择和成型技术创新的基础技术,并由通用设备、通用设备、专用技术延伸技术延伸发展为汽车结构件成型。独特的精密注塑工艺,具有环保、节约资源、节能、低成本批量生产的绿色性能,成为汽车零部件绿色塑料加工工艺创新解决方案的选择和成型技术创新的基础技术,并由通用设备、通用设备、专用技术延伸技术延伸发展为汽车结构件成型。
Liquid metal (amorphous alloy) injection molding technology is an innovative development of injection molding technology.
液态金属(非晶合金)注射成型技术是注射成型技术的创新发展。液态金属(非晶合金)注射成型技术是注射成型技术的创新发展。
From the injection molding of parts can often go beyond the most precise CNC technology, can realize the smooth surface close to the optical degree, to achieve high precision, which is the liquid metal injection molding process shows a most important quality characteristics. Injection molding and metal injection molding (MIM) compared with CNC processing, injection molding of liquid metal to create conditions for the realization of "higher efficiency and higher degree of automation and process integration and manufacturing concept. Liquid metal injection molding process, only a short cycle, the production cycle time is between 2-3min, shorter than the processing time of CNC. At the same time, the gate material can be recycled, no waste accumulation.从零件的注塑成型往往可以超越最精密的CNC技术,可以实现表面光滑接近光学的程度,达到高精度,这是液态金属注塑工艺表现出的一个最重要的质量特征。与金属注射成型(MIM)数控加工相比,金属液态注射成型为实现“更高效率和更高程度的自动化”和工艺一体化制造理念创造了条件。液态金属注射成型工艺,周期短,生产周期时间在2-3min之间,比CNC的加工时间短。同时,浇口材料可循环利用,无废弃物堆积。从零件的注塑成型往往可以超越最精密的CNC技术,可以实现表面光滑接近光学的程度,达到高精度,这是液态金属注塑工艺表现出的一个最重要的质量特征。与金属注射成型(MIM)数控加工相比,金属液态注射成型为实现“更高效率和更高程度的自动化”和工艺一体化制造理念创造了条件。液态金属注射成型工艺,周期短,生产周期时间在2-3min之间,比CNC的加工时间短。同时,浇口材料可循环利用,无废弃物堆积。
Liquid metal (amorphous alloy)injection molding technology has brought new opportunities for the development of green cars.
液态金属(非晶合金)注射成型技术为绿色汽车的发展带来了新的机遇。液态金属(非晶合金)注射成型技术为绿色汽车的发展带来了新的机遇。
The car engine timing system, nozzle, trim parts, safety components, pumps, sensors, and heavy load connectors 400 grams of parts can be used for liquid metal injection molding parts, parts can not only obtain excellent performance, but also can obtain good economic benefits, it is good choice for auto parts manufacturing. Making use of the characteristics of high hardness and high wear resistance of the liquid metal, it can be used to manufacture the hydraulic cylinder, piston ring, nozzle and other wear-resistant parts, which can greatly improve the service life of the automobile.汽车发动机正时系统、喷管、饰件、安全部件、泵、传感器,以及重载连接件等400克的零件均可采用液态金属注塑成型,零件不仅能获得优异的性能,还能获得良好的经济效益,是汽车零部件制造的良好选择。利用液态金属高硬度、高耐磨性的特点,可用于制造液压缸、活塞环、喷嘴等耐磨件,可大大提高汽车的使用寿命。汽车发动机正时系统、喷管、饰件、安全部件、泵、传感器,以及重载连接件等400克的零件均可采用液态金属注塑成型,零件不仅能获得优异的性能,还能获得良好的经济效益,是汽车零部件制造的良好选择。利用液态金属高硬度、高耐磨性的特点,可用于制造液压缸、活塞环、喷嘴等耐磨件,可大大提高汽车的使用寿命。
Liquid metal (amorphous alloy) injection molding process should not only be seen as a replacement process, but as a flexible design can be obtained through the unique properties of the molding process. The liquid metal injection molding processing to achieve step manufacturing metal parts of highly complex structures, and its precision and surface quality is much better than that of ordinary casting, even complex three-dimensional shapes and very fine structure can with excellent reproducibility and high utilization rate of materials can be formed it makes the manufacture of high-quality metal parts of the revolutionary change.
液态金属(非晶态合金)注射成型工艺不应仅仅被看作是一种替代工艺,而应看作是一种通过灵活设计可以获得独特性能的成型工艺。液态金属注射成型加工实现了台阶式制造高度复杂结构的金属零件,其精度和表面质量远优于普通铸造,即使是复杂的三维形状和非常精细的结构也能以优异的再现性和材料的高利用率得以成形,这使得高质量金属零件的制造发生了革命性的变化。液态金属(非晶态合金)注射成型工艺不应仅仅被看作是一种替代工艺,而应看作是一种通过灵活设计可以获得独特性能的成型工艺。液态金属注射成型加工实现了台阶式制造高度复杂结构的金属零件,其精度和表面质量远优于普通铸造,即使是复杂的三维形状和非常精细的结构也能以优异的再现性和材料的高利用率得以成形,这使得高质量金属零件的制造发生了革命性的变化。
The technical barrier of liquid metal (amorphous alloy)is very high, especially the problem of mature equipment becomes the bottleneck of restricting its application.
液态金属(非晶合金)的技术壁垒非常高,特别是设备成熟问题成为制约其应用的瓶颈。液态金属(非晶合金)的技术壁垒非常高,特别是设备成熟问题成为制约其应用的瓶颈。
Inside and outside the decorative parts, more than 400 grams of auto parts and so on are part of the bulk forming, which means that in order to promote a large area of liquid metal, must master the core technology of bulk molding. Secondly, the production of bulk amorphous alloys are still in development or improvement in equipment, a few years ago, although there are a few domestic enterprises began to develop the production of bulk amorphous equipment, but did not form a large-scale market, estimated to be improved and still continued to improve. Fortunately, the eastern region of China, an important equipment companies began to organize the relevant units of collaborative research and development of liquid metal forming equipment, the first half of this year is expected to face global supply. From the analysis of the trial production, both the design of the components, the forming of the products, the yield and the consistency of the products meet the design requirements, and have their own intellectual property rights.内外装饰件、400克以上的汽车零部件等都是批量成型的部分,这就意味着要想推广大面积的液态金属,必须掌握批量成型的核心技术。其次,散装非晶合金的生产设备还在开发或改进中,前几年国内虽然有少数企业开始开发生产散装非晶设备,但没有形成大规模的市场,估计有待改进并仍在继续改进。幸运的是,中国东部地区一家重要设备企业开始组织相关单位协同研发液态金属成形设备,今年上半年有望面对全球供应。从试制分析来看,无论是零部件的设计、产品的成型、成品率还是产品的一致性都符合设计要求,并具有自己的知识产权。内外装饰件、400克以上的汽车零部件等都是批量成型的部分,这就意味着要想推广大面积的液态金属,必须掌握批量成型的核心技术。其次,散装非晶合金的生产设备还在开发或改进中,前几年国内虽然有少数企业开始开发生产散装非晶设备,但没有形成大规模的市场,估计有待改进并仍在继续改进。幸运的是,中国东部地区一家重要设备企业开始组织相关单位协同研发液态金属成形设备,今年上半年有望面对全球供应。从试制分析来看,无论是零部件的设计、产品的成型、成品率还是产品的一致性都符合设计要求,并具有自己的知识产权。
In addition, domestic Foxconn, BYD, world science and technology, Yi an unexpectedly 8 enterprises in this field have deep research and industrialization in the The early bird catches.此外,国内富士康、比亚迪、世科、易安等8家企业在这一领域都有深入研究和产业化的先行者。此外,国内富士康、比亚迪、世科、易安等8家企业在这一领域都有深入研究和产业化的先行者。
Under the support of the amorphous China Industrial Information Center, a car company's product design and R & D center began to pay attention, and to investigate the feasibility of this material in a comprehensive replacement of key components of a car.在无定形中国工业信息中心的支持下,某汽车公司的产品设计研发中心开始关注,并研究该材料在汽车关键部件全面更换中的可行性。在无定形中国工业信息中心的支持下,某汽车公司的产品设计研发中心开始关注,并研究该材料在汽车关键部件全面更换中的可行性。
We believe that China's bulk amorphous alloy industry will be accompanied by rapid access to the automotive industry high-speed channel我们相信,中国大块非晶合金产业将伴随着汽车产业快速进入高速通道
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